Solutions 4 Manufacturing Packaging & Manufacturing Consulting
Efficieny Capability, Productivity
Home | Services | Terms | Legal | Privacy| About Us
Search the Inventory
Enter your key words below and select a category to search for specific equipment.
Category:

Key Words:
Enter your key words separated by spaces, or leave this blank to see all items in the category

Search by Item ID
If you know the ID of an item, enter it below

Plant Liquidation Plant Liquidation & Idle Assets Available

Note:  Major Systems shown on the right 
or just use the drop down menu for "System" at the left for all of them


Great Process Equipment & Systems
 
See all our systems below

  Orderly Negotiated Sale - ACH Food Companies
       Manufacturers of Edible Shortenings and Oils  2 Locations:  Illinois   
  ACH Food Companies    More Information
Featured Items: 
Margarine & Shortening Packaging, Hydrogen Plant, (2) Fractionation Systems, (6) Stainless Deodorizer Systems, SS Process & Tanks, Lab Equipment, (3) Spray Dryer Systems, Can Filling Line, Liquid and Semi-solid Filling Lines,

Complete plant equipment and processes, packaging machinery, tanks, pumps, agitators, water cooling systems, and air systems are available for immediate sale.  We would like to sell complete processes intact.  All software, controls, piping, valves, tanks, etc come with complete process. All idle assets are for sale. 

As one can imagine, manufacturing plants hold a lot of good idle equipment.  We have everything including complete processes, warehouse racks and material handling equipment,  valves, pumps, agitators, tanks, HVAC chillers and boilers. 

Tank List        Boiler List       Complete List of Systems
ACH Tank List       Champaign Tank Layout        Jacksonville Tank Layout

Assets can be searched using the search box to the left.  Three ways to Search
     By Category:  Use drop down menu at left
     By Key Word:  Enter any set of key words - list will be sorted in order of relevance
     By Item No:  Type in the Item number directly if you know it to load the information page directly

SPECIALS
Check out the complete operating processes - OR use the drop down category menu and click on 
System

Systems

EIGHT Deodorizer systems
Deodorizer System 150 TPD
  
2 systems
 
Deodorizer System 200 TPD
  2 Stainless
Deodorizer System 60 TPD     Stainless   
Deodorizer System 300 TPD   Stainless
Deodorizer System  325 MTPD   3 Stainless

  
FOUR Bleach systems
Batch Bleach  66 MTPD              Flyer

THREEHydrogenation Systems
Hydrogenation & Post Bleach System
 
Hydrogen Generation Plant
 
   PSA 60,000 SCFH

Featured Items
Boiler & Auxiliaries     LIST
Packaging Lines
Filter Presses

Listing of ALL Complete Systems 

Videos of Selected Equipment
Kartridge Pak Chub Filler Item J330
Ivarson 4-Head Shortening Filler  Item J327
Oden 4-Head Inline Liquid Filler   Item J222
Cherry Burrell 2-Head Filler    Item J110

Contact  Solutions 4 Manufacturing at  tripp@solutions4mfg.com  or call (217) 245-2919

process2.jpg (13096 bytes)  process4.jpg (21636 bytes)  processroom.jpg (23321 bytes)

process3.jpg (23055 bytes)  process1.jpg (19175 bytes)

Many of the pages on this site use diagrams that are in Adobe PDF format. 
You can download the Acrobat Reader from the link below
.

Purchase Individual Processes    

    Bleach Plant  66 TPD    Item 4897       Kingston, Jamaica
    Bleach system designed for 44 MTPD of soybean or 66 MTPD palm oil. Designed for batch operation. Has 2 bleachers carbon steel with top entering slow sweep agitators, stainless steel deaerator contactor tank, (2) Lochem (AMA) vertical shock filters with 215 sq ft surface area each, 3 stainless steel slurry tanks. Will need controls and instrumentation updated.      -->  Component List          Schematic       Special Flyer

    Bleach Plant  300 MTPD   Item BL1      TWO Complete systems available -  Toronto, Ontario, Canada
    Complete bleaching system - continuous. Stainless Steel. Includes earth hopper with loss in weight feeder, filter aid hopper with variable feed screw feeder, vacuum dryer, sihi vacuum pump, shell & tube heat exchanger, and 2 Industrial filter presses. Instantaneous capacity 13,600 kg/hr (300 MTPD). In operation until June 2008, still installed.  

    Bleach Plant  200 MTPD   Item BL3      One Complete system available -  Toronto, Ontario, Canada
    Complete bleaching system - continuous. Stainless Steel. Includes earth hopper with loss in weight feeder, filter aid hopper with variable feed screw feeder, vacuum dryer, sihi vacuum pump, shell & tube heat exchanger, and 1 Industrial filter presses. Instantaneous capacity 9,000 kg/hr (200 MTPD). In operation until June 2008, still installed.  

     Bleach Plant  300 TPD    Item J102       Jacksonville, IL
    Bleach system - bleacher vessel carbon steel under 29 inches w.c. vacuum, slurry tanks, and (2) industrial filters 600sf (size 60-6-24). System has 2000 gallon bleacher that can run approximately 30,000 #/hr.      -->  Component List 

    Physical Refiner & Deodorizer    60 TPD  Stainless Steel      Item 4108     Kingston, Jamaica
    Stainless steel deodorizer and physical refining system rated for 60 mtpd (5,500 #/hr). Two deodorizing/refining units, deaerator, scrubber system. Designed by Electrotecnia del Caribe, Barranquilla, Colombia. Uses Thermal Fluid mineral oil for heating.    -->  Component List            Schematic      Special Flyer 

    Deodorizer 150 TPD      Item 3066      2 complete systems, same location in Ft Worth, TX
    Votator deodorizer system rated at 15,000 pounds per hour. Complete system including superstructure, valves, piping, and controls. Most controls are TI 575 plc. 5 tray semi-continuous deodorizer system with external oil cooler. Includes scrubber system and distillate recovery, new citric acid metering system. System uses Dowtherm as heating media but can be converted to high pressure steam if desired. See ITEM 3067 for Dowtherm boiler. Vacuum system is a 2 stage steam ejector with vacuum pump assist for good vacuum. Built in 1975, but complete system underwent an extensive rebuild in 1995 and new style wafer drop valves were installed, The deodorizer is still installed, and was running until Dec 2003. Condition is very good.  For a detailed listing and photo of each component  -->  Component List     Special Flyer  (400KB)

Deodorizer 325 MTPD Stainless Steel      Item C107      Champaign, IL
THREE Complete stainless steel semi-continuous deodorizer system - Votator 30,000 #/hr (325 MTPD). Built 1986, Includes 304 stainless deodorizer with 6 trays (heating and cooling entirely within the unit). Has 4 stage steam ejector system and distillate recovery scrubber system. Heat is by high pressure Geka self contained automatic boiler.  -->  Component List  

Deodorizer 325 MTPD      Item C105      Champaign, IL
Complete carbon steel semi-continuous deodorizer system with stainless steel trays - Votator 30,000 #/hr (325 MTPD). Built 1979 - unit has been rebuilt and refurbished. Includes 304 stainless deodorizer with 6 trays (heating and cooling entirely within the unit). Has 3 stage steam ejector system and distillate recovery scrubber system. Heat is by high pressure Geka self contained automatic boiler..  -->  Component List  

Deodorizer 320 MTPD Stainless Steel      Item G1      Toronto, Ontario
Votator Stainless Steel semi-continuous deodorizer system, 30,000 #/hr. Semi-continuous, Complete and in operation through June 2008. Built 1986. Has 6 ss trays. Includes 4 stage vacuum interchanger style system with 3 steam ejectors and a vacuum pump. Scrubber. Dowtherm vaporizer, heat recovery. Set up for plc complete automation - Square D plc. All controls, automatic valves, instruments. NOTE: Deod vessel has been disabled but can be rebuilt - rest of system intact.  -->  Component List    

Deodorizer 220 MTPD Stainless Steel      Item G2      Toronto, Ontario
Votator Stainless Steel semi-continuous deodorizer system, 20,000 #/hr. Semi-continuous, Complete and in operation through May 2008. Built 1979. Has 5 ss trays. Includes 4 stage vacuum interchanger style system with 3 steam ejectors and a vacuum pump. (No dirty cooling water tower needed). Scrubber. Dowtherm vaporizer, heat recovery. Set up for plc complete automation - Square D plc. All controls, automatic valves, instruments. NOTE: Deod vessel has been disabled  but can be rebuilt - rest of system intact.  -->  Component List    

Deodorizer 200 MTPD       Item J101      Jacksonville, IL
Votator semi-continuous deodorizer system, carbon steel with stainless steel trays, operating at 18,000 pounds/hr (200 MTPD). Includes 3 stage steam ejector system and scrubber/distillate recovery system. t.  -->  Component List   

Emulsifier System     Item 4752           Toronto, Ontario
Emulsifier stainless steel reactor system complete with condensing system, vacuum system, and peripheral tanks. Reactor is 4,000 gallons stainless steel 306.  System has a 6 MTPD capacity, 15 psig.  In operation until June 2008 - still installed. Complete stainless steel system last used to make monoglyceride.     -->  Component List 

    Fractionation System 40 MTPD         Item 4744     Jacksonville, IL
    Fractionation system - manufactured by DeSmet. Includes (6) vertical ss crystallizers and Filox membrane filter (made in Germany) with 36 plates polypropylene. Built 2000. Filter volume 1500 liters (396.3 gallons). Capacity 40 MTPD based on 1st fractionation Palm Oil – OR - 5 MTPD OUTPUT based on 2nd Fractionation = 2.5 million pounds product + 1.5 million pounds by-product. Capacity will vary depending on type of operation and oil. Stainless steel trough and auger system. Includes all tanks, pumps, electrical, and control systems.  
        -->  Component List         Schematic        Special Flyer

    Fractionation System 78 MTPD         Item 4747     Jacksonville, IL
    Fractionation system - manufactured by DeSmet. Includes (18) vertical crystallizers and Industrieterren membrane filter (made in Belgium) with 69 plates polypropylene. Built 1997.  Filter volume 2,875 liters (759.5 gallons). Capacity 78 MTPD based on first fractionation Palm Oil – OR - 18 MTPD OUTPUT based on 2nd Fractionation = 10.5 million pounds product + 3.5 million pounds by-product. Capacity will vary depending on type of operation and oil  
        -->  Component List         Schematic        Special Flyer

    Flake Roll System      Item 4490          Ft Worth, TX
    Flake Roll. Drum is 4 ft dia x 9 ft long. Last used for flaked shortening - used until September 2006. Still installed. This flake roll was custom built, and was rebuilt and rechromed circa 1990. The frame and supports are carbon steel; it is chain/gear motor driven on the end, and the roll is chrome plated. No pits in flake roll - very good condition. 9 liquid feed nozzles. Includes roll, motor and gear/chain drive, platform and stairs, Durco feed pump (see item 4491), Central brand top taper (see item 4492), Toledo scale, and all controls and electrical panels. Overall platform size is 20 ft x 10 ft on 7 ft legs.        -->  Component List  

    Winterizer System   50 TPD         Item 4121         Jamaica
    Winterizing system rated at 50 MTPD. Can be increased to 100 MTPD with more crystallizers. Includes two crystallizer vessels, pump, and membrane filter. This system was used to fractionate/winterize palm oil (single cut). It is designed for chilled water cooling using a 40 ton Freon chilling system (not included). System was installed circa 1998 and ran for 4 to 4.5 years.      -->  Component List      Special Flyer   

    Winterizer System   100 TPD         Item 4366         Mexico
    Winterizing System. Designed by Gianazza, capacity 100 TPD. Includes a pre-cooling tank, (3) 45 MT winterizing cells with top entering agitators, (2) 1600 sq ft pressure leaf presses, ammonia refrigeration system. Designed to produce 100MTPD of winterized soybean oil, and 11.1 MTPD of stearine. Filter upgrade in 1991. Structural steel shed and catwalks also available if wanted.     -->  Component List         Schematic        Special Flyer

    Soybean Crush Plant - Extruders   60 TPD         Item 5488         SE USA
    Extruder and Oil Press plant running 5,000 pounds per hour.  Includes GSI grain dryer, Roskamp cracking mill, Kice dehuller, (2) InstaPro Model 2500 extruders, (3) InstaPro Model 1500 continuous oil presses, electrical, and material handling equipment.  Excellent condition.      -->     Special Flyer

    Niro Spray Dryer Systems - 55 MTPD       Item CS132      Champaign, IL
    THREE Niro spray dryer system - last used for non-dairy creamer. Capacities at 1800, 2400, and 5000 pounds/hour. Niro dryer with all auxiliaries, fluid bed, scrubber, cyclones, and high pressure homogenizer pumps (2).   -->  Component List
           Special Flyer

    Hydrogen Generating Plant  60,000 scfh           Item C101      Champaign, IL
    Hydro Chem hydrogen generating plant 60,000 scfh (1700 ncmh) at 200 psig. Built 2004, modular. Generates hydrogen gas to 99,999% purity and includes a re-boiler to export steam back to the rest of the plant at 6,000 lb/hr at 270 psig. Process is hydrocracking/reformer with a pressure swing adsorption process using 4 psa columns. -->  Component List       Special Flyer

    Hydro Reactors and filters are excellent for Biodiesel and Ethanol plants

    Reactors  316L Stainless Steel       Special Flyer

    Hydrogenation & Post Bleach System.  Item 3123      Ft Worth, TX
    Complete hydrogenation system including (3) 60,000 pound converter reactors, (1) 20,000 pound converter reactor, catalyst recovery system, and post bleach system with (4) post bleachers. Has (9) Industrial Filters.  For a detailed listing and photo of each component  -->  Component List

    Hydrogenation System Continuous - 540 MTPD       Item 4753      Toronto, Ontario, Canada
    Buss 50,000 pound per hour capacity hydrogenation system with heat recovery - continuous. Includes all pumps, heat exchangers, Industrial filter presses, catalyst addition and removal systems. Built 1986.  In operation until June 2008 - still installed   -->  Component List

    Hydrogenation System Continuous - Stainless Steel  325 MTPD       Item C102      Champaign, IL
    Continuous hydrogenation system - includes (2) 60,000 pound (8,000 gallon) stainless steel reactors, (2) Industrial 400sf filter presses, slurry tanks, and all automation. Built approximately 1993. Capacity depends on amount of saturation but this plant was running at an average of 325 MTPD   -->  Component List

 

Packaging and Production Lines                                                

Check out ALL of our Premium Packaging Equipment

    50 Pound Shortening Filling Line      Item 4503     10,000 #/hr - 25 to 50 pound boxes       Ft Worth, TX
    Complete filling line for 25 to 50# boxes of shortening or margarine. Includes case erector, bag inserter, dual head filler, hot melt case sealer, Krones Cartina labeler, and Marsh case coder. Low level palletizer and 20,000 #/hr Votator also available as option. Line ran 15,000 pounds per hour shortening. Laid out in straight line approx 85 feet long, but can be configured into a U design.           -->   Component List          Schematic of Filler        Special Flyer 

    50 Pound Margarine Filling Line      Item J109     30,000 #/hr - 25 to 50 pound boxes       Jacksonville, IL
    Complete filling line for 25# to 50# boxes of shortening or margarine. Line is automatic – requires one operator. Filler is sanitary design stainless steel 2-head automatic with Mettler-Toledo load cell design. Line capacity is 10,000 to 20,000 pounds per hour. Includes case erector, bag inserter, filler, decuffer, and case sealer..           -->   Component List          Special Flyer 

    50 Pound Margarine Filling Line      Item J110     30,000 #/hr - 25 to 50 pound boxes       Jacksonville, IL
    Complete filling line for 25# to 50# boxes of shortening or margarine. Line is semi-automatic – requires two operators. Filler is Cherry Burrell volumetric 2-head automatic operation. Line capacity is 10,000 to 20,000 pounds per hour. Includes case erector, bag inserter, filler, and case sealer...           -->   Component List          Operation Video 

    5 Gallon Filling Line      Item J105       750 cases per hour       Jacksonville, IL
    Liquid filling line with 4 nozzle in-line filler, automatic capper, vision cocked cap detector, induction sealer, and case elevator. Includes all interconnecting case conveyor. Set up as 5-gallon, 35 pound, or 2-17 pound plastic jugs-in-box filling line. Operated and supplied by just one operator - capacity 650 to 750 cases/hour.
          -->   Component List          Special Flyer         Operation Video   

    Gallon Filling Line      Item J104                   Jacksonville, IL
    Liquid filling packaging line for HDPE gallons and 64oz bottles. Includes Pace unscrambler and uprighter, Pacific 32 head filler, capper, labeler, and conveyors.          -->   Component List          Special Flyer 

    Palletizer, Low Level         Item 4518       Ft Worth, TX
    TWO Kinetic Systems Palletizers, low level. Model PD-TT, serial 00-0-RS-86-0071. Built in 1986. Has pallet de-stacker, and automatic discharge, 2 pallet spaces. Controls are plc, TI-5.   We have two of these low level palletizers available, both are fully supported by Goldco, Div of Barry-Wehmiller.        Special Flyer 

    Drum Filling Line - 4 drums on pallet, automatic       Item 4500     Ft Worth, TX
    Drum filling line designed to fill 4 drums on a pallet. PLC controlled pallet transfer system, room for 2 pallets staging, 1 pallet filling, and 3 full pallets. All automatic indexing. Filling station sits on a load cell and automatically cuts off at a preset weight. Fills one drum at a time, manually moved by operator.  Has Nicol scale system. 
         -->    Special Flyer

    Drum Filling Line - Single Drum, Dual Station Automatic        Item 4912       Meredosia, IL
    Toledo Scale two line drum filling line with individual automatic load cell controlled filling nozzles - drum feed is automatic. One man runs entire filling line. Fills single drums 55 gallons and smaller. Approximate size is 10 ft wide x 22 ft long. All drum roller conveyor is gravity or powered for automatic feed and control. Set up for 5 individual feeds if needed - programmable plc for any stock. Includes air operated 2" automatic valves.
    -->     Special Flyer

    Drum Filling Line - Single Drum, Dual Station, Automatic        Item 4917       Meredosia, IL
    Automatic, single drum, dual station.  Toledo Scale Model 9127 automatic drum filling line - double train for filling single drums. One man station load cell controlled plc, automatic control nozzles, air actuated valves, and drum control. Approximate size 10 ft wide x 55 ft long. Can also supply drum feed powered/gravity conveyor up to 400 drums as option (electric eye control).    
        -->     Special Flyer

    Votator Crystallizers            Oklahoma City, OK
    We have 4 sets of shortening and margarine crystallizer units - A units and B units - using ammonia as refrigerant.  Includes the ammonia piping and expansion system, extrusion valves, heat exchanger pre-coolers, ammonia valves.
       -->    Special Flyer       List of all Votator Crystallizers

 

Solutions 4 Manufacturing
1620 Baldwin Road
Jacksonville, IL 62650, USA

Phone: (217) 245-2919 or (217) 473-5165
Fax: (775) 361-0279
Email: tripp@solutions4mfg.com

    designed by jason jones / tek's code: digital solutions